Oil Analysis

AVAILABLE OILS AND HYDRAULIC FLUIDS ANALYSIS

油液分析
油液分析是现代状态监测维护（Condition-Based Maintenance，CBM）的重要组成部分。
通过及早发现磨损、污染和油液老化情况，可以有效避免设备意外停机，根据实际需要安排维护工作，并显著延长设备及关键部件的使用寿命。
作为公司内部实验室的核心能力之一，油液可过滤性分析和过滤残留物分析是传统油液分析服务的重要补充。这些检测能够深入评估油液及过滤系统的运行状态，并对潜在故障原因进行科学分析。根据分析结果，我们的专家将提供有针对性的建议，以帮助预防设备损坏并优化生产流程。
由此可提高设备运行率，降低维护成本，并进一步提升系统运行可靠性。
实验室的另一项核心业务是按照国际标准（如 ISO 18413）开展零部件清洁度分析。这些检测是质量保证、生产过程控制以及供应商管理的重要组成部分，可提供关键零部件及组件清洁度的可靠数据，并帮助准确识别污染来源。从而持续优化制造与装配工艺，避免由颗粒污染引起的故障，提高技术系统的长期可靠性。同时，也进一步提升了生产过程的稳定性，为持续保持高水平的产品质量提供了有力保障。
下表列出了我们丰富服务与产品组合中的部分内容。

CODE	SCOPE	REF.	TEST DESCRIPTION	VOLUME MIN. (ml)
Fresh and used oil analysis
FANALYTICS1301P01	Multiple Tests	Various	MP Fluid Analytics laboratory analysis for hydraulic oils (Set 3)	*100
FANALYTICS2301P01	Multiple Tests	Various	Laboranalyse MP Fluid Analytics für Getriebe- und Umlauföle (Set 3)	*100
FANALYTICSVARNISH1	Single Test	ASTM D7843	ASTM D7843 Membrane Patch Colorimetry (MPC) test for the detection of fluid aging deposits (varnish) in fluid systems	*100
OILSERVICE-1	Single Test	ISO 4406 / NAS 1638	Method for coding the level of contamination by solid particles – Automatic Particles Counter	* 250
OILSERVICE-2	Single Test	ISO 4405	Determination of particulate contamination by the gravimetric method + Picture of the sample membrane filter	* 250
OILSERVICE-3	Single Test	ISO 4407	Determination of particulate contamination by the gravimetric method	* 250
OILSERVICE-4	Single Test	DIN 51777 Karl Fischer	Determination of water content using titration according to Karl Fischer	* 50
OILSERVICE-5	Single Test	Viscosity at 40°C	Determination of oil kinematic viscosity using a rotational viscometer	* 500
OILSERVICE-6	Single Test	Filterability	Determinaiton of filterability factor (new fluid only)	* 2000
Filter residue analysis
OILSERVICE-7	Single Test	Used filter element	Determination of particulate contamination by the gravimetric method	–
OILSERVICE-9	Multiple Tests	ASTM D6595	Chemical condition and contamination of the filter element by FT-IR spettometry	* 250
OILSERVICE-10	Multiple Tests	ASTM D6595	Wear metals, contaminants and additives. Atomic emission spectrometry RDE Chemical condition and contamination of filter media by spectrometry FT-IR	* 250
Component and part cleanliness analysis
OILSERVICE-11	Multiple Tests	ISO18413	Component contamination analysis	–

CODE	Ref.	TEST DESCRIPTION	VOLUME MIN. (ml)
OILSERVICE-1	ISO 4406 / NAS 1638	Method for coding the level of contamination by solid particles – Automatic Particles Counter	* 250
OILSERVICE-2	ISO 4405	Determination of particulate contamination by the gravimetric method + Picture of the sample membrane filter	* 250
OILSERVICE-3	ISO 4407	Determination of particulate contamination by the gravimetric method	* 250
OILSERVICE-4	DIN 51777 Karl Fischer	Determination of water content using titration according to Karl Fischer	* 50
OILSERVICE-5	Viscosity at 40°C	Determination of oil kinematic viscosity using a rotational viscometer	* 500
OILSERVICE-6	Filterability	Determinaiton of filterability factor (new fluid only)	* 2000
OILSERVICE-7	Used filter element	Determination of particulate contamination by the gravimetric method	–
OILSERVICE-9	ASTM D6595	Chemical condition and contamination of the filter element by FT-IR spettometry	* 250
OILSERVICE-10	ASTM D6595	Wear metals, contaminants and additives. Atomic emission spectrometry RDE Chemical condition and contamination of filter media by spectrometry FT-IR	* 250
OILSERVICE-11	ISO18413	Component contamination analysis	–

Note: * Minimum volume needed to perform the test